MFP 4000
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Der MFP Filterprüfstand ist ein modular aufgebautes Filterprüfsystem für flache Filtermedien und kleine Minifilter.
So können der
- Druckverlustverlauf am unbestaubten Medium
- der Fraktionsabscheidegrad oder
- die Beladung sowie der Fraktionsabscheidegrad während der Beladung
- und der gravimetrische Abscheidegrad
innerhalb kürzester Zeit zuverlässig und daher wirtschaftlich bestimmt werden.
Der MFP 4000 arbeitet im Saugbetrieb. Dies gewährleistet eine besonders gleichmäßige Ausbildung des Staubkuchens auch bei hohen Anströmgeschwindigkeiten.
Mit der neuen FTControl Prüfstandssoftware am MFP 4000 wird das Aerosolspektrometer Promo®1000/2000 für die eindeutige und zuverlässige Bestimmung der Aerosolkonzentration und der Partikelgröße und damit einer eindeutigen Bestimmung des Fraktionsabscheidegrades eingesetzt. Der Einsatz von jeweils einem Aerosolspektrometer Promo®1000/2000 in Roh- und Reingas im Simultanbetrieb bietet folgende Vorteile:- Vollautomatische simultane Fraktionsabscheidegradmessung
- Schnellere Bestimmung des Anfangsfraktionsabscheidegrades durch Halbierung der Prüfzeit für die Fraktionsabscheidegradmessung.
- Höhere zeitliche Auflösung für die Fraktionsabscheidegradmessung während der Beladung.
- Verwendung des Prüfsystems für sehr hohe und sehr niedrige Aerosolkonzentrationen.
Norms and certificates
National and international standards
ISO 11155-1 / DIN 71460-1 ISO 5011 ISO 16890
Operation principle
MFP 4000 with two Promo® aerosol spectrometers
Fig. 1: MFP 4000 (old image)
1. Variable aerosol generation Thanks to the use of different dispersers for dusts, KCl/NaCl, DEHS etc.; shortened measurement times are possible e.g. through increased dust concentration
2. Corona discharge (optional): Adjustable ion stream for different mass flows. Mixed air, adjustable for inflow speeds from 0.05 to 1 m/s. Optional: Transient inflow.
3. Light scattering spectrometer Promo® 1000/2000 for clear particle measurements in high concentrations of up to 5000 mg/m3 (SAE Fine) and low concentrations for the determination of the initial fraction separation efficiency
4. Mobile pneumatic filter holder for fast removal and loading of the test rig.
5. Gravimetric filter holder for simple and fast evaluation of the gravimetric separation efficiency.
6. Raw gas sensor
7. Clean gas sensor
Automation
The MFP 4000 has an integrated mass flow controller that it uses to control the volume flow. The volume flow rates are automatically monitored and controlled by the FTControl filter test software. The data from the integrated sensors – such as the volume flow, temperature, relative humidity and differential pressure at the filter – are also recorded automatically during the filter test.
Measurement of the fraction separation efficiency
Fig. 2: Example: Comparison of fraction separation efficiencies
- Fully-automated measurement of the fraction separation efficiency
- Clear demonstration of the separation efficiency of your filter medium throughout the entire measurement range from 0.2 to 40 µm with the Promo® system
- Highest measurement reproducibility and repeatability highlight even fine differences in the separation efficiency
- Short measurement times of around 2 minutes per separation efficiency measurement thanks to optimized aerosol application
- Simple comparison of separation efficiency curves, calculation of mean values also possible
The vertical layout allows even large particles (up to 40 µm) to make their way onto the filter medium. On the raw and clean gas side, isokinetic sampling probes are provided for the raw and clean gas sensor.
Burden / hold time measurement and record of the pressure loss curve
Fig. 3: Example: Hold time measurement
- Performance of measurements of the fraction separation efficiency during dust application; pressure loss or measurement time can be pre-selected as the abort criterion
- Pre-selectable burden application steps in relation to pressure loss or time
- Gravimetric determination of the separation efficiency
- Determination and representation of the pressure loss curve and retention curve in diagram and table form The representation of the particle diameters at 80% and 95% separation efficiency provides additional information.
- Comparison of the fraction separation efficiencies during the different burdening steps
- Shortening of the measurement times, e.g. through increased aerosol concentration
Benefits
Your special advantages
- Simultaneous particle measurement in the raw gas and clean gas
- Particle size measurements from 0.2 – 40 µm
- Measurement of Cn max= 106 particles/cm3 without dilution
- Internationally comparable measurement results
- Widespread distribution of the measurement system
- High reproducibility of the testing method
- Easy use of different test aerosols, e.g. SAE Fine and Coarse, NaCl/KCl, DEHS
- Highest raw gas concentrations of up to > 1000 mg/m3 (ISO Fine) or > 5000 mg/m3 (ISO Coarse) with measurement of the fraction separation efficiency for burden tests
- Flexible filter test software FTControl
- Sequence programs for pressure loss measurements, measurements of fraction separation efficiency and burden measurements
- Easy to operate, even untrained personnel can be instructed quickly in the use of the equipment
- Short set-up times
- Cleaning and calibration can be performed autonomously by the customer
- Easy use of the measurement technology components – even in other applications
- Mobile setup, easy to move on castors
- Reliable operation
- Validation of the clear function of individual components and the overall system during pre-delivery acceptance testing and upon delivery
- Low-maintenance
- The unit will reduce your operating costs
Applications
Individual solutions for various industries
- For filter media and small filter elements
- Product development and during production monitoring
- Testing based on ISO 11155-1 / DIN 71460-1 (cabin air filters)
- Testing based on ISO 5011 (engine pre-air filters)
- Testing based on ISO 16890 (room air filters)
- Other standards in various versions
Technical features
In detail
- Aerosols
- Dusts (e.g., SAE dusts), salts (e.g., NaCl, KCl), liquid aerosols (e.g., DEHS)
- Test area of the medium
- 100 cm2
- Measurement range (size)
- 0.2 – 40 µm
- Measurement range (mass)
- Up to 1,000 mg/m³ (depending on the version)
- Volume flow
- 1 – 35 m3/h - suction mode
- Differential pressure measurement
- 0 – 1,200 Pa selectable, 0 – 2,500 Pa selectable, 0 – 5,000 Pa selectable
- Inflow velocity
- 5 cm/s – 1 m/s (others on request)
- Compressed air supply
- 6 – 8 bar